Difficulty

Moderate

Steps

8

Time Required

                          10 minutes            

Sections

2

  • Power Switch
  • 6 steps
  • Replacing Housing
  • 2 steps

Flags

1

Bullets!

Better coordination with markups and the color/type of bullets will help make this guide more clear!

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Introduction

What you need

Step 1

              Power Switch               
  • Unplug the popper.
  • Remove the plastic lid by lifting the lid up.

Unplug the popper.

Remove the plastic lid by lifting the lid up.

1024

Step 2

  • Lay the popper on its side.
  • Remove the five 12mm Philips #2 screws around the perimeter of the base with the Phillips #2 phillips head screwdriver.
  • Remove the two 15mm Philips #2 screws in the center of the base with the Phillips #2 phillips head screwdriver.
  • Save the screws you remove from the base in a safe place. They will be needed to reattach the housing to the base.

Lay the popper on its side.

Remove the five 12mm Philips #2 screws around the perimeter of the base with the Phillips #2 phillips head screwdriver.

Remove the two 15mm Philips #2 screws in the center of the base with the Phillips #2 phillips head screwdriver.

Save the screws you remove from the base in a safe place. They will be needed to reattach the housing to the base.

Step 3

  • Flip the base to view the interior surface of the base.
  • Unscrew the two screws (10 mm Philips #2 screws) from the base.
  • Remove the base and set it aside.

Flip the base to view the interior surface of the base.

Unscrew the two screws (10 mm Philips #2 screws) from the base.

Remove the base and set it aside.

Step 4

  • Locate the power switch connected to the side of the housing.
  • Carefully pinch the sides of the power switch.
  • Push the power button up and out of the housing.

Locate the power switch connected to the side of the housing.

Carefully pinch the sides of the power switch.

Push the power button up and out of the housing.

Step 5

  • Now that the power switch is removed from the housing, you must remove the wires connected to the power switch.
  • Use the plastic opening tool to gently pry the wires loose from the power switch.
  • The wires should easily pop out from the power switch.

Now that the power switch is removed from the housing, you must remove the wires connected to the power switch.

Use the plastic opening tool to gently pry the wires loose from the power switch.

The wires should easily pop out from the power switch.

Step 6

  • Remove the power switch from the device.
  • You can now replace the power switch if necessary.

Remove the power switch from the device.

You can now replace the power switch if necessary.

Step 7

              Replacing Housing               
  • Now that the power switch is disconnected from the popper, you will need to remove the white top.
  • Gently remove the heating component from the popper.
  • Unscrew the four screws (11mm Philips #2 screws) that connect the white top to the housing.

Now that the power switch is disconnected from the popper, you will need to remove the white top.

Gently remove the heating component from the popper.

Unscrew the four screws (11mm Philips #2 screws) that connect the white top to the housing.

Step 8

  • Remove the white top from the housing.
  • Save the screws from previous step. You will need them to connect the new housing to the white top.

Remove the white top from the housing.

Save the screws from previous step. You will need them to connect the new housing to the white top.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 5 other contributors 

                    Dana Clarke                     

Member since: 09/26/2012

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Team

                       Cal Poly, Team 16-57, Forte Fall 2012                        

                                                  Member of Cal Poly, Team 16-57, Forte Fall 2012 



                    CPSU-FORTE-F12S16G57                     


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                                            6 Guides authored