Difficulty

Difficult

Steps

6

Time Required

                          20 minutes

Sections

3

  • Battery
  • 1 step
  • Milwaukee Hex Impact Driver 2656-20 Case Disassembly
  • 1 step
  • Brush Block Assembly
  • 4 steps

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Introduction

What you need

Step 1

              Battery
  • Squeeze the red buttons on the battery.
  • While squeezing the red buttons, slide the battery forward and out to remove it from the device.

Squeeze the red buttons on the battery.

While squeezing the red buttons, slide the battery forward and out to remove it from the device.

1024

Step 2

              Milwaukee Hex Impact Driver 2656-20 Case  Disassembly
  • Lay the impact driver on its side.
  • Remove eight 16 mm and a single 19 mm screws using the T10 Torx Screwdriver.
  • Separate the two halves by pulling up on the top half.
  • Make sure that the half with the screw heads Is facing up during this process. This will ensure that the components do not fall out.
  • Lay the top half to the side.

Lay the impact driver on its side.

Remove eight 16 mm and a single 19 mm screws using the T10 Torx Screwdriver.

Separate the two halves by pulling up on the top half.

Make sure that the half with the screw heads Is facing up during this process. This will ensure that the components do not fall out.

Lay the top half to the side.

Step 3

              Brush Block Assembly
  • Remove the two 6mm screws on the back of the brush card assembly using the T10 Torx screwdriver.

Remove the two 6mm screws on the back of the brush card assembly using the T10 Torx screwdriver.

Step 4

  • Pull the motor and brush block assembly out of the drill housing.

Pull the motor and brush block assembly out of the drill housing.

Step 5

  • The gear case is easily separated from the electric motor by gently pulling the two pieces apart.

The gear case is easily separated from the electric motor by gently pulling the two pieces apart.

Step 6

  • Insert the opening pick between one of the carbon brushes and the electric motor to help compress the spring.
  • While compressing the spring slide that section of the brush block assembly over the bearing.
  • The brush block assembly should easily slide over the bearing now, if it does not repeat the above process as needed for the other three carbon brushes.

Insert the opening pick between one of the carbon brushes and the electric motor to help compress the spring.

While compressing the spring slide that section of the brush block assembly over the bearing.

The brush block assembly should easily slide over the bearing now, if it does not repeat the above process as needed for the other three carbon brushes.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 4 other contributors 


                    BRYCE  DICKERSON

Member since: 09/05/2019

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Team

                       Embry-Riddle Aeronautical University, Team S24-G2, McClure Fall 2019                        

                                                  Member of Embry-Riddle Aeronautical University, Team S24-G2, McClure Fall 2019 



                    ERAU-MCCLURE-F19S24G2                     


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                                            9 Guides authored