Milwaukee Hackzall 2625 20 Gearbox Replacement Repair Guide

Difficulty

Moderate

Steps

Time Required

                          30 minutes - 1 hour

Sections

Outer Casing
1 step
Gearbox
3 steps

Flags

BackMilwaukee Hackzall 2625-20
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Introduction

What you need

Step 1

              Outer Casing

Remove the screws holding the shell of the device together. Each screw size varies; you will use a T9 Torx screwdriver for one size 7.0 mm.
Use a T10 Torx screwdriver to remove one 14.0 mm screw.
Use a T15 Torx screwdriver for the remaining eight screws that are 16.0 mm.
Remove the casing to reveal all of the internal components.

Remove the screws holding the shell of the device together. Each screw size varies; you will use a T9 Torx screwdriver for one size 7.0 mm.

Use a T10 Torx screwdriver to remove one 14.0 mm screw.

Use a T15 Torx screwdriver for the remaining eight screws that are 16.0 mm.

Remove the casing to reveal all of the internal components.

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Step 2

              Gearbox

Open up the device.
Remove the screws that are connecting the shoe to the gearbox using the T15 Torx screwdriver to remove 14.0 mm screws.
Pull out the shoe and gearbox to remove the screw on the other side

Open up the device.

Remove the screws that are connecting the shoe to the gearbox using the T15 Torx screwdriver to remove 14.0 mm screws.

Pull out the shoe and gearbox to remove the screw on the other side

Step 3

Using your finger, push the rubber band up then slide the shoe off of the blade clamping mechanism.

Using your finger, push the rubber band up then slide the shoe off of the blade clamping mechanism.

Step 4

Detach the gearbox from the motor.
Remove the screws from the gearbox to expose the blade camping mechanism, then pull out the blade clamping mechanism from the gearbox. You will use a T15 Torx screwdriver to remove 14.0 mm screws.

Detach the gearbox from the motor.

Remove the screws from the gearbox to expose the blade camping mechanism, then pull out the blade clamping mechanism from the gearbox. You will use a T15 Torx screwdriver to remove 14.0 mm screws.

To reassemble your device, follow these instructions in reverse order.

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Author

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                    Mason Jones

Member since: 09/18/2019

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Team

                       Western Carolina University, Team S1-G1, Virtue Fall 2019                        

                                                  Member of Western Carolina University, Team S1-G1, Virtue Fall 2019 



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Introduction

What you need

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