Difficulty

Moderate

Steps

5

Time Required

                          30 minutes - 1 hour

Sections

2

  • Outer Casing
  • 1 step
  • Blade Clamping Mechanism
  • 4 steps

Flags

0

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Introduction

If your Milwaukee Hackzall 2625-20 is no longer holding a blade in the clamping mechanism, try following these steps to replace possible broken parts within the clamping mechanism.

What you need

Step 1

              Outer Casing
  • Remove the screws holding the shell of the device together. Each screw size varies; you will use a T9 Torx screwdriver for one size 7.0 mm.
  • Use a T10 Torx screwdriver to remove one 14.0 mm screw.
  • Use a T15 Torx screwdriver for the remaining eight screws that are 16.0 mm.
  • Remove the casing to reveal all of the internal components.

Remove the screws holding the shell of the device together. Each screw size varies; you will use a T9 Torx screwdriver for one size 7.0 mm.

Use a T10 Torx screwdriver to remove one 14.0 mm screw.

Use a T15 Torx screwdriver for the remaining eight screws that are 16.0 mm.

Remove the casing to reveal all of the internal components.

1024

Step 2

              Blade Clamping Mechanism
  • Open up the device.
  • Remove the screws that are connecting the shoe to the gearbox using the T15 Torx screwdriver to remove 14.0 mm screws. You will need to pull out the shoe and gearbox to get to the screw on the other side.

Open up the device.

Remove the screws that are connecting the shoe to the gearbox using the T15 Torx screwdriver to remove 14.0 mm screws. You will need to pull out the shoe and gearbox to get to the screw on the other side.

Step 3

  • Using your finger, push the rubber band up to allow you to slide the shoe off of the blade clamping mechanism.

Using your finger, push the rubber band up to allow you to slide the shoe off of the blade clamping mechanism.

Step 4

  • Detach the gearbox from the motor.
  • Remove the screws from the gearbox to expose the blade camping mechanism, then pull out the blade clamping mechanism from the gearbox. Use a T15 Torx screwdriver to remove five 14.0 mm screws.

Detach the gearbox from the motor.

Remove the screws from the gearbox to expose the blade camping mechanism, then pull out the blade clamping mechanism from the gearbox. Use a T15 Torx screwdriver to remove five 14.0 mm screws.

Step 5

  • Remove the external retaining ring.
  • Next, remove the frontcam.
  • Then, take out the pin.
  • Remove the cam collar.
  • Remove the sleeve.
  • Remove the torsion spring.
  • Lastly, remove the spring cover.

Remove the external retaining ring.

Next, remove the frontcam.

Then, take out the pin.

Remove the cam collar.

Remove the sleeve.

Remove the torsion spring.

Lastly, remove the spring cover.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 4 other contributors 


                    Mason Jones

Member since: 09/18/2019

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Team

                       Western Carolina University, Team S1-G1, Virtue Fall 2019                        

                                                  Member of Western Carolina University, Team S1-G1, Virtue Fall 2019 



                    WCU-VIRTUE-F19S1G1                     


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