Difficulty
Moderate
Steps
15
Time Required
25 - 35 minutes
Sections
3
- Housing Assembly
- 2 steps
- Fan Baffle
- 6 steps
- Motor Housing
- 7 steps
Flags
1
Action Shots
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Introduction
What you need
Step 1
Housing Assembly
- Remove the ten 19mm T20 Torx screws shown in red.
Remove the ten 19mm T20 Torx screws shown in red.
1024
Step 2
- Remove the red Housing Assembly by lifting it up off of the tool.
Remove the red Housing Assembly by lifting it up off of the tool.
Step 3
Fan Baffle
- Now the two 10mm T-10 screws shown in red can be removed.
- Next, remove the two 10mm T-10 screws located on the other side of the tool shown in orange.
Now the two 10mm T-10 screws shown in red can be removed.
Next, remove the two 10mm T-10 screws located on the other side of the tool shown in orange.
Step 4
- Using the metal spudger, remove each brush holder as shown in the images.
Using the metal spudger, remove each brush holder as shown in the images.
Step 5
- Remove the four 37mm T-20 screws shown in red. These screws attach the gear housing to the motor housing.
Remove the four 37mm T-20 screws shown in red. These screws attach the gear housing to the motor housing.
Step 6
- After removing the four screws, pull apart the the two sections.
After removing the four screws, pull apart the the two sections.
Step 7
- Remove the four 12mm screws with a T-15 Torx screwdriver shown in red.
- These screws hold the fan baffle in place.
Remove the four 12mm screws with a T-15 Torx screwdriver shown in red.
These screws hold the fan baffle in place.
Step 8
- Remove the fan baffle by pulling it out.
Remove the fan baffle by pulling it out.
Step 9
Motor Housing
- Pull the black wire(shown in the image) out of the trigger assembly.
Pull the black wire(shown in the image) out of the trigger assembly.
Step 10
- Pull the white wire (shown in the image) out of the trigger assembly.
Pull the white wire (shown in the image) out of the trigger assembly.
Step 11
- Using a metal spudger slide the black wire (shown in the image) out of the trigger assembly.
Using a metal spudger slide the black wire (shown in the image) out of the trigger assembly.
Step 12
- Using a metal spudger slide the yellow wire (shown in the image) out of the trigger assembly.
Using a metal spudger slide the yellow wire (shown in the image) out of the trigger assembly.
Step 13
- After disconnecting the wires, push the 120v Field Assembly out of the motor housing.
- You may need to use a screwdriver to push the assembly from behind.
After disconnecting the wires, push the 120v Field Assembly out of the motor housing.
You may need to use a screwdriver to push the assembly from behind.
Step 14
- Once the assembly is loose, pull each half out of the housing.
- Note the orientation of how the halves sit together in the housing before removal.
Once the assembly is loose, pull each half out of the housing.
Note the orientation of how the halves sit together in the housing before removal.
Step 15
- Remove the motor housing from the device.
Remove the motor housing from the device.
To reassemble your device, follow these instructions in reverse order.
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Author
with 3 other contributors
Andrew Floyd
Member since: 03/08/2019
277 Reputation
2 Guides authored
Badges:
3
Team
UMass Dartmouth, Team S1-G3, Botvin Spring 2019
Member of UMass Dartmouth, Team S1-G3, Botvin Spring 2019
UMASSD-BOTVIN-S19S1G3
4 Members
6 Guides authored
