Microsoft Surface Pro 3 Headphone Jack Replacement Repair Guide

Difficulty

Very difficult

Steps

Time Required

                          1 - 2 hours

Sections

Display
7 steps
Headphone Jack
7 steps

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Introduction

What you need

Step 1

              Display

Before you begin, discharge the Surface Pro’s battery below 25%. A charged lithium-ion battery can catch fire and/or explode if accidentally damaged during the repair.
The display is strongly glued to the frame of the device.
To remove the display, first soften the adhesive by applying heat. You can use a heat pad, heat gun, or iOpener. In a pinch, a hair dryer can also work.
Be careful when using a heat gun, as too much heat can permanently damage the display and/or battery.
Steadily and evenly heat the perimeter of the display until it’s too hot to touch, and try to maintain that temperature for several minutes.

Before you begin, discharge the Surface Pro’s battery below 25%. A charged lithium-ion battery can catch fire and/or explode if accidentally damaged during the repair.

The display is strongly glued to the frame of the device.

To remove the display, first soften the adhesive by applying heat. You can use a heat pad, heat gun, or iOpener. In a pinch, a hair dryer can also work.

Be careful when using a heat gun, as too much heat can permanently damage the display and/or battery.

Steadily and evenly heat the perimeter of the display until it’s too hot to touch, and try to maintain that temperature for several minutes.

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Step 2

Use a suction cup or an iSclack to pull up on the glass and create a slight gap between the glass and the metal frame.
If your display is badly cracked, a suction cup may not adhere. It may help to first cover the display with a layer of packing tape. Alternatively, you can superglue your suction cup to the display.
Carefully insert an opening pick into the gap between the screen and the device to cut the adhesive.
Slide the pick around the sides and bottom of the display to cut the adhesive. Apply more heat as needed.
Work carefully—the glass is thin and will crack easily if you try to force it.
The wi-fi antennas are glued under the screen border along the top edge (on either side of the camera), and can be damaged easily. Use extra care when separating the top edge, and apply more heat if necessary.

Use a suction cup or an iSclack to pull up on the glass and create a slight gap between the glass and the metal frame.

If your display is badly cracked, a suction cup may not adhere. It may help to first cover the display with a layer of packing tape. Alternatively, you can superglue your suction cup to the display.

Carefully insert an opening pick into the gap between the screen and the device to cut the adhesive.

Slide the pick around the sides and bottom of the display to cut the adhesive. Apply more heat as needed.

Work carefully—the glass is thin and will crack easily if you try to force it.

The wi-fi antennas are glued under the screen border along the top edge (on either side of the camera), and can be damaged easily. Use extra care when separating the top edge, and apply more heat if necessary.

Step 3

Continue to heat sections of the screen with the heat gun.
As you make your way around the screen with the heat gun, use the plastic opening tool and the opening picks to pry the screen loose.
The screen is extremely thin and very easy to break. Be careful working with broken glass.

Continue to heat sections of the screen with the heat gun.

As you make your way around the screen with the heat gun, use the plastic opening tool and the opening picks to pry the screen loose.

The screen is extremely thin and very easy to break. Be careful working with broken glass.

Step 4

Lift the screen up carefully so that no wires are torn.

Lift the screen up carefully so that no wires are torn.

Step 5

Remove the 3 mm T3 Torx screw securing the battery connector, and disconnect the battery connector.
Be careful not lose the small, rectangular bridge connector that lies underneath.

Remove the 3 mm T3 Torx screw securing the battery connector, and disconnect the battery connector.

Be careful not lose the small, rectangular bridge connector that lies underneath.

Step 6

Remove the single 4 mm T3 Torx screw securing the display cable.
Lift the connector to disconnect the cable.
Be careful not lose the small, rectangular bridge connector that lies underneath.

Remove the single 4 mm T3 Torx screw securing the display cable.

Lift the connector to disconnect the cable.

Step 7

Grasp the orange cable connected to the silver connecter.
Carefully lift the orange cable up until the connecter pops off.
The screen will now be completely disconnected.
The replacement display may not include all the parts needed for installation. Save all the parts from the original display, and transfer them to the new display as needed.

Grasp the orange cable connected to the silver connecter.

Carefully lift the orange cable up until the connecter pops off.

The screen will now be completely disconnected.

The replacement display may not include all the parts needed for installation. Save all the parts from the original display, and transfer them to the new display as needed.

Step 8

              Headphone Jack

Remove the single 4 mm T5 Torx screw.
Remove the four 4 mm T3 Torx screws.
Remove the single 7 mm T3 Torx screw.

Remove the single 4 mm T5 Torx screw.

Remove the four 4 mm T3 Torx screws.

Remove the single 7 mm T3 Torx screw.

Step 9

Remove the nut with the 4mm nut driver.

Remove the nut with the 4mm nut driver.

Step 10

Use the plastic opening tools to remove the black piece.

Use the plastic opening tools to remove the black piece.

Step 11

Carefully remove the gray headphone jack.

Carefully remove the gray headphone jack.

Step 12

Use the metal spudger to remove the black ribbon wire from the device.

Use the metal spudger to remove the black ribbon wire from the device.

Step 13

Remove the two 4 mm T3 Torx screws.

Remove the two 4 mm T3 Torx screws.

Step 14

Finish removing the headphone jack using the metal spudger.

Finish removing the headphone jack using the metal spudger.

To reassemble your device, follow these instructions in reverse order.

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                    Erik Snyder

Member since: 10/01/2015

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                       Cal Poly, Team 12-18, Maness Fall 2015                        

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                                            31 Guides authored

Daniel - Oct 5, 2017

Very good instructions. But where is the difference between Headphone Jack Assembly with P/N

0801-35U00QS, 0801-35U01QS and 0801-2W900QS? On some of them is also X894488-001 printed in an extra row.

Introduction#

What you need#

Team#

Introduction

What you need

Team